Trail Sisters Print Shop

Custom Trucker Hats

Price Varies by Quantity

Trail Sisters has been producing our own Trucker Hats for over 5 years. Now, we’re extending that same service for your race, organization or event.

Trail Sisters Trucker Hats are (usually) produced with Otto Cap blanks and embellished with a vinyl heat transfer. 

We have a very simple price structure and process to make things easy. 

Read our FAQs and complete the inquiry form below to start the process!


Pricing is based on the artwork remaining the same. Trucker Hat colors and vinyl colors can mix and match in increments of 12 units. Shipping will be added to the total quote.


Vinyl Heat Transfers are the most simple way to add a graphic or logo to a hat. Typically these are best in 1 color designs although it is possible to do 2 or 3 color graphics. They work best for simple artwork that does not require too many small or tiny features.

If your artwork/logo is detailed and multiple colors we can order screen-printed heat transfers for an additional fee.

We generally use Otto Trucker hats. They come in a variety of colors and offer both a Standard and Petite (youth) size, in some colors (see link below). We can work with some other types of hats upon request, but for best value we highly recommend the Otto Trucker. 

Visit Otto’s website to see color selections here.

Vinyls come in a variety of colors. We have about 30 colors on hand and, depending on the size of your order are happy to order any speciality color available. Once we know a color or pantone to match we will let you know the best available option. 

Siser Easyweed is our preferred vinyl. See the color options here.

Generally once pre-payment is received it will take 3-5 days to receive blanks and then 3-5 days to produce your hats.

Contact us to discuss your project and get a quote. 


We will ship your order UPS Ground unless otherwise instructed. Shipping cost will be added to your total. 


File upload types accepted are .eps, .jpg, .png, .pdf. 10MB file size limit.